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(Ⅲ) How to deal with flow marks on injection-molded parts?
2024-09-27
Mold temperature too low Cause: The low mold temperature causes the molten plastic to cool too quickly in the runner, preventing full fusion. Solution: Increase the mold temperature to ensure the molten plastic flows smoothly and fuses completely. Injection speed too slow Cause: Slow injection speed causes the plastic to flow slowly, extending cooling time and forming weld lines. Solution: Increas...
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Key Factors to Consider Before Using Fiber-filled Compounds
2024-10-07
In the design process of composite materials, a series of important factors must be considered to ensure the performance, safety, and cost-effectiveness of the final product. These factors include material selection, structural design, manufacturing processes, environmental impact, and cost analysis. This article will discuss these key factors in detail and explain their importance in the design o...
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The six essential requirements for precision injection molding
2024-10-25
In injection molding design, in addition to general mold design considerations, the following aspects should be given special attention: 1. To achieve the desired product dimensional tolerance, appropriate mold dimensional tolerances must be considered. 2. Preventing fluctuations in molding shrinkage rates should be accounted for. 3. Preventing molding deformation must be addressed. 4. Avoiding de...
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Eight Ways to Reduce Injection Molding Costs
2024-11-08
1. Production Workshop The layout of the production workshop should consider two main aspects: meeting production requirements and optimizing layout based on production flow, while ensuring flexible energy use under specific production conditions. (1) Power Supply: Ensure a stable power supply with a moderate buffer to avoid excessive energy waste from unused capacity. (2) Efficient Cooling Water ...
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How to increase the gloss of ABS injection-molded products?
2024-11-11
Injection Mold 1. If the mold cavity is poorly machined, with defects such as scratches, micro-pores, wear, or rough surfaces, it will affect the gloss of the plastic part. To address this, ensure precise machining of the mold to achieve a lower surface roughness for the cavity; if necessary, polish and chrome-plate the cavity. 2. If the cavity surface has oil stains, watermarks, or excessive mold...
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PEEK Shines at the Zhuhai Airshow! Applications of PEEK in Aerospace
2024-11-18
Introduction Applications of PEEK in the Aerospace Field The 15th China International Aviation and Aerospace Exhibition opened in Zhuhai on November 12, showcasing an array of major "national treasures" in the aerospace field, reflecting remarkable advancements. The airshow featured an unprecedented flight performance, with the Air Force's aerobatic team dazzling the audience. Followin...
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The Growing Demand for Long Fiber Reinforced Thermoplastic Resin: Revolutionizing Industries with High-Strength, Lightweight Materials
2024-11-26
In recent years, the demand for high-performance composite materials has soared across various industries due to the increasing need for materials that combine high strength with low weight. Long fiber reinforced thermoplastic resins, particularly those incorporating long glass fiber (LGF) and long carbon fiber (LCF), have emerged as strong contenders in replacing traditional metals in application...
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Beyond Humanoid Robots: Where Else Can PEEK Materials Revolutionize Industries?
2024-12-16
As a leader in specialty polymers, Polyether Ether Ketone (PEEK) plays a crucial role in numerous fields. Its unique molecular structure provides excellent properties such as high-temperature resistance and chemical corrosion resistance, making it an indispensable material in modern industries, healthcare, aerospace, and more. PEEK has a profound impact on driving technological upgrades and innova...
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Key Applications of PA66: Exploring Its Two Major Fields
2024-12-23
As one of the most widely used nylon products, PA66 is renowned for its high strength, excellent wear resistance, and superior lubricity, making it widely applicable in fields such as engineering plastics, industrial yarns, and civilian threads. According to market data, approximately 59% of global PA66 consumption is used in engineering plastics, while 41% is utilized in synthetic fibers. Long Gl...
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Analyzing Carbon-Plated Running Shoes: Material Applications in Marathon Performance
2025-01-02
In recent years, carbon-plated running shoes have rapidly risen to prominence in the marathon community, becoming a favorite among many runners. The widespread appeal of these shoes lies in their use of supercritical foam materials for the midsole, which offer exceptional lightweight properties and superior cushioning with rebound performance. Additionally, the carbon plate reinforces the midsole ...
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Game On: Composite Materials Revolutionize Pickleball with Performance and Sustainability
2025-01-10
Since gaining attention after the COVID-19 , Pickleball has quickly become a popular sport, blending elements of tennis, badminton, and table tennis—a true "hybrid" game. According to Market. us, the pickleball market is projected to reach a scale of $4 billion over the next decade, with paddles accounting for 12% of the market share. The use of advanced composite materials in pickleball pad...
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