1. Production Workshop
The layout of the production workshop should consider two main aspects: meeting production requirements and optimizing layout based on production flow, while ensuring flexible energy use under specific production conditions.

(1) Power Supply: Ensure a stable power supply with a moderate buffer to avoid excessive energy waste from unused capacity.
(2) Efficient Cooling Water Circulation: Build an efficient cooling water circulation system with effective insulation to maintain temperature control.
(3) Optimize Production Layout: Coordinate workflow steps to minimize turnover time and energy consumption, thereby improving production efficiency.
(4) Separate Control for Lighting: Use the most effective small units for separate lighting control to reduce unnecessary energy use.
(5) Regular Maintenance of Workshop Equipment: Conduct routine maintenance to avoid disruptions caused by facility damage, which could increase energy consumption.


2. Injection Molding Machines
Injection molding machines are major energy consumers in a molding workshop, with power usage mainly for motors and heating.

(1) Select the Right Injection Molding Machine: Choose machines that fit product requirements; oversized machines often lead to significant energy waste.
(2) Use All-Electric or Hybrid Injection Machines: These machines offer excellent energy-saving effects, reducing energy consumption by 20-80%.
(3) Adopt Advanced Heating Technology: New heating technologies, such as electromagnetic induction or infrared heating, can save 20-70% in heating energy.
(4) Insulate Heating and Cooling Systems: Effective insulation reduces heat and cold loss, optimizing energy use.
5. Ensure Proper Lubrication: Keep transmission components well-lubricated to reduce energy loss due to increased friction or unstable operation.
6. Use Low-Compression Hydraulic Oil: This minimizes energy waste within the hydraulic system.
7. Implement Parallel Actions and Multi-Cavity/Multi-Component Molding: These techniques can significantly save energy.
8. Energy-Efficient Drive Systems for Traditional Machines: Retrofit traditional hydraulic injection machines with energy-saving drives to replace fixed-pump systems and significantly reduce energy use.
9. Regular Maintenance of Heating and Cooling Pipes: Ensure pipes are free of impurities or scale, maintaining heating and cooling efficiency.
10. Maintain Machines in Optimal Condition: Unstable processing can increase defect rates and energy consumption.
11. Use Appropriate Equipment for Specific Products: For instance, PVC processing often requires specialized screws to maintain efficiency.