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Long Carbon fiber Polymer

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Long carbon fiber Reinforced Polyphenylene sulfide PPS

/LFT Polyphenylene Sulfide Manufacturer Carbon Fiber filled Compounds green materials

LFT Polyphenylene Sulfide Manufacturer Carbon Fiber filled Compounds green materials

PPS plastic (polyphenylene sulfide), is a thermoplastic special engineering plastic with excellent comprehensive properties.
  • item no.:

    PPS-NA-LCF
  • Payment:

    Discussed
  • product origin:

    China
  • Color:

    Natural color or Customized
  • shipping port:

    Xiamen
  • Lead Time:

    2-10 working days
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Product Detail


PPS plastic (polyphenylene sulfide), is a thermoplastic special engineering plastic with excellent comprehensive properties. Its outstanding features are high temperature resistance, corrosion resistance and superior mechanical properties. The product will make a metallic sound when it is dropped to the ground. .

Pure PPS is rarely used alone due to its brittle performance. Most of the PPS used is its modified variety. Glass fiber reinforced PPS is one of them.

PPS lengthened glass fiber (LGF) composite material has the advantages of high toughness, low warpage, fatigue resistance, and good product appearance. It can be used in water heater impellers, pump casings, joints, valves, chemical pump impellers and casings, cooling water impellers and Shells, home appliance parts, etc.



What Are the Applications of PPS Long Fiber Reinforcement?
     

Engineering PlasticsAutomotive industry Applications:
Due to its excellent mechanical properties, thermoplastic carbon fiber is widely used in the automotive field of fuel system components, sensors, shell components. On the one hand, it is because of the high strength and stiffness of PPS-LCF, and the finished parts are not easy to damage. On the other hand, PPS-LCF also has a relatively low coefficient of thermal expansion to ensure the stability of the finished product. In addition, PPS-LCF also has very good corrosion and heat resistance, making the application life of the finished product longer.

Industrial Applications:
In the industrial field, it is mainly used in the parts of equipment, such as chemical processing equipment, air pumps, gaskets, valves, etc. In addition to the high strength of the PS-LCF, it is also because the parts made by the PS-LCF have very good self-lubricating properties, which is very important for mechanical parts. Therefore, compared with the traditional carbon fiber material products, the performance has been greatly improved.

The wide range of applications of PPS-LCF include aerospace, automotive manufacturing, electronic equipment, chemical and medical fields.
For a long time, polyamides have been the material of choice for electrical connectors. This is because electrical connectors, as well as other non-conductive electrical parts, require high heat resistance which polyamide can offer. Polyamide is also chosen due to its low cost, easy formability, high strength, and electrical insulation properties. 



Difference between PPS and PPA

Although PPS and PPA are both high-performance engineering plastics, there are still clear differences between them in some aspects:

1. chemical structure is different: the main chain of PPS contains sulfur atoms, and the main chain of PPA contains amide groups, which determines their differences in physical properties and chemical properties.

2. different heat resistance: although both have excellent heat resistance, but the high temperature resistance of PPS is more prominent, can be used at higher temperatures for a long time.

3. mechanical properties difference: PPA high temperature nylon than PPS material mechanical properties are better, with higher tensile strength (23°C to 200°C) and higher weld strength.

4. dimensional stability and flame retardant difference: PPS water absorption is very low, has better dimensional stability than PPA; PPS flame retardant has more advantages, PPS has self-extinguishing, its flame retardant can reach UL94 V-0 level.


FAQ

*What processes are LFT materials suitable for?

LFT material is mainly suitable for injection molding, as well as partial extrusion. The requirements for injection molding machines are mainly reflected in the nozzle.


*Why are your products so long? Why does the material I used before, filled with glass fiber, look different than this?

Although long fiber modified materials (LFT) and short fiber modified materials (SFT) are through the combination of fiber and resin to produce higher properties of the complex. However, the two materials are different from the production process, internal structure, appearance, performance, application and so on.

Production process: The fiber of SFT is chopped and mixed with resin, and the production process of LFT is melt impregnation.

Internal structure: The fibers inside SFT particles are short and disordered, while the fibers inside LGF are neatly arranged and longer.

Appearance: The length of SFT is usually less than 3 mm, and the length of LFT is 5-24mm.

Performance: LFT impact performance than SFT increased 1-3 times, tensile strength increased by more than 50%, mechanical properties improved by 50-80%.

Application: LFT is more suitable for use in products with high strength requirements, as load-bearing parts and structural parts.



*What is your MOQ?

MOQ is 25kg


*Do you support custom service?

Color: Please let us know which Pantone color you want to customize

Length: Lengtjh between 5mm-24mm can be customized. If there are no special requirements, the length of the plastic particles is 10-12 mm.

Our custom service is free, but the MOQ is 500kg.


*Where is your factory?

At present, our company headquarters and factory are in Xiamen, China.
We also have several offices in other provinces in China, and an exclusive agent in Turkey.






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PPS-LCF materials Polyphenylene sulfide (PPS) is a linear semi-crystalline polymer with benzene ring and sulfur atoms composed of molecular main chain, its melting point is about 280℃, and has many excellent characteristics, with a series of excellent properties, such as excellent mechanical properties, chemical stability, solvent resistance, flame retardant, and has good processing and molding properties. As a kind of special engineering plastic with the largest output at present, the market application foundation is mature. In addition, in the molding process, pultrusion molding, injection molding, molding and other methods can be processed. By reinforcing PPS resin with carbon fiber, excellent mechanical properties and heat resistance composites can be prepared. At present, PPS fiber reinforced composites have been widely used in the aerospace field. Tencate Company of the United States uses PPS resin of Fortron brand of Ticona company of Germany to produce carbon fiber /PPS composites based on fabric hot pressing molding method. The material is used in Airbus A340 and A380 aircraft wing main edge, A340 aircraft aileron structure, Fokker50 aircraft landing gear door stress rib and girder, G650 business aircraft tail, rudder and elevator components. Advantages Performance characteristics: ◊ receiving aerospace OEM specifications and receiving certification; ◊ excellent cost performance; ◊ Working temperature exceeding Tg according to the design requirements on parts; ◊ laminates can protect against lightning strike and electrochemical corrosion. ◊ inherent flame retardant ◊ excellent chemical stability and solvent resistance; ◊ Long-term storage at ambient temperature. Main applications: ◊ Major and minor aircraft structures: ◊ wing leading edge, engine tower, body splint structure, etc. ◊ aircraft interior structure: ◊ seat structure parts, trunk, etc ◊ On specific requirements on corrosion resistance, dimensional stability, and shock absorption on high-end industrial areas Application Production process Our team and customers Come and contact us!
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LFT-G PPS Polyphenylene sulfide composite long carbon fiber thermoplastic resin original color 12mm
PPS Special engineering plastics are engineering plastics with higher overall performance and long-term use temperature above 150℃, PPS is one of them. The carbon fiber reinforced special engineering composites formed by carbon fiber as the reinforcement and these special engineering plastics as the matrix have excellent mechanical properties, wear resistance and high temperature resistance, which can be used in aerospace, marine or medical fields, and in some aspects show more desirable application advantages than thermosetting resins or even metal materials. PPS-LCF Polyphenylene sulfide PPS resin strength and hardness are relatively high, good mechanical properties, adapt to a variety of molding and processing methods, you can achieve secondary precision molding, the dimensional stability of the product is better. Its moisture absorption rate of only 0.03%, low density, melt temperature Tm of 285 ℃, the glass transition temperature Tg of 90 ℃, thermal stability is very good, in the air state, to reach 430 ℃ -460 ℃ before decomposition, high flame retardant grade, 200 ℃ insoluble in most organic solvents, excellent electrical insulation. As a special engineering plastics, PPS advantages are outstanding, but defects also exist, for example, because of the large number of benzene ring to make its impact resistance and elongation is not good enough, but through the carbon fiber reinforced way, can further improve the performance of the material strength and thermal stability, so as to better show the value of the application of the material. Through the carbon fiber reinforced intervention, changing the original insulating properties of PPS into a conductive, anti-static properties, polyphenylene sulfide PPS toughness and strength can be substantially increased and improved, becoming one of the most commonly used composite materials in the aerospace field. It is used in aircraft landing gear, wings, hatches, fuel tank port covers, J-shaped nose cone, cabin interior trim and other components, not only to help increase the impact resistance, high temperature and corrosion resistance of these parts, more through the reduction in mass, to enhance the aircraft load efficiency and reduce fuel consumption. Compared with metal, this composite material has the advantages of low cost and easy processing, the cost can be reduced by 20-50 percent. High bonding must be maintained between the carbon fiber reinforcement and the PPS resin matrix. When the product is subjected to stress, this high bonding helps the interface to transfer the external load to the fibers effectively, which can effectively prevent cracks from debonding between the interfaces, in addition to enhancing the mechanical properties of the composite. To make the resin matrix and carbon fiber reinforcement between the formation of high bonding, we must make the molten state of PPS resin and carbon fiber reinforcement in full contact, full impregnation, so that the fiber body in the case of uniform dispersion to achieve good impregnation effect. Production process Application of PPS-LCF Xiamen LFT composite plastic Co., Ltd We will offer you: 1. LFT & LFRT material technical parameters and leading edge design 2. Mold front design and recommendations 3. Provide technical support such as injection molding and extrusion molding. About us
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PPS Information Polyphenylene sulfide (PPS) is not enhanced before modification, its disadvantages are brittle, poor toughness, low impact strength, after filling glass fiber, carbon fiber and other enhancements modified to overcome the above shortcomings, to obtain very good overall performance. PPS filling Long carbon fiber In the modified engineering plastics industry, long fiber reinforced composites are composites made from long carbon fibers, long glass fibers and polymer matrix through a series of special modification methods. The most important feature of long fiber composites is that they have superior performance that the original materials do not have. If we classify them according to the length of the reinforcing materials added, they can be divided into: long fiber, short fiber and continuous fiber composites. Long carbon fiber composites are one kind of long fiber reinforced composites, which are a new fiber material with high strength and high modulus. It is a new material with excellent mechanical properties and many special functions. Corrosion resistance: LCF carbon fiber composite materials have good corrosion resistance and can adapt to the harsh working environment. UV resistance: the ability to resist UV is strong, and the products are less damaged by UV. Abrasion and impact resistance: the advantage of comparing with general materials is more obvious. Low density: lower density than many metal materials, can achieve the purpose of light weight. Other properties: such as reducing warpage, improving rigidity, impact modification, increasing toughness, electrical conductivity, etc. LCF carbon fiber composites have higher strength, higher rigidity, lower weight, and excellent electrical conductivity compared with glass fiber. PPS TDS for reference PPS Application Other products you can also contact us for more technical advice. Q&A 1. Are carbon fiber composite products very expensive? The price of carbon fiber composite products is closely related to the price of raw materials, the level of technology and the number of products. The higher the performance of the raw material, the more expensive it is, such as the carbon fiber PEEK thermoplastic material used in orthopedics. Of course, the more complex the manufacturing process, the greater the working time and workload, and the increased production costs. However, the larger the order quantity, the lower the cost per product. In the long run, the superior performance of carbon fiber will extend the life of the product, reduce the number of maintenance, and is also very beneficial to reduce the cost of use. 2. Are carbon fiber composite products toxic? Carbon fiber composites are made of carbon fiber filaments mixed with ceramics, resins, metals and other substrates, and are generally not toxic. For example, the above-mentioned PEEK material is made of food-grade resin, which is very compatible with the human body and is not only harmless to humans, but also becomes a more ideal material for orthopedic surgery because of its high strength and elastic modulus close to the bone cortex. Carbon fiber medical bed plate, will be in daily contact with many patients body, will not have adverse effects on the human body, on the contrary, for the accuracy of medical diagnosis and a great help. 3. What is the difference between thermosetting carbon fiber composites and thermoplastic carbon fiber composites? Thermoset carbon fiber composites favor the role of curing agent in curing and molding. While thermoplastic carbon fiber composite products mainly rely on cooling down to achieve the shaping. Thermoplastic carbon fiber composites are not as popular as thermoset carbon fiber composites, mainly because they are expensive and are generally used in high-end industries. Thermoset carbon fiber composites are difficult to recycle due to the limitation of the resin matrix itself, and are generally not considered; thermoplastic carbon fiber composites can be recycled, and can be made twice as long as they are heated to a certain temperature. About us We will offer you: 1. LFT & LFRT material technical parameters and leading edge design 2. Mold front design and recommendations 3. Provide technical support such as injection molding and extrusion molding
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