Thermoplastic prepreg tape composites What are thermoplastic prepreg tape composites? Composites have three elements 1: Matrix resin, e.g. PP, PA 2: Fiber, such as carbon fiber, glass fiber, and 3: fiber morphology, is one-dimensional, or fabric form, different weaving state has different properties; Prepreg is a combination of resin matrix and reinforcement made by impregnating continuous fibers or fabrics with a resin matrix under strictly controlled conditions, and is an intermediate material in the manufacture of composites. Certain properties of prepregs are carried directly into the composite material and are the basis of the composite material. The properties of the composite material depend largely on the properties of the prepreg. PP-LCF composites Long fibre reinforced thermoplastics, LFT for short, uses PP as the most common base resin, by PA, but also PBT, PPS, SAN and other resins, just for different resins need to use different fibers to achieve better results. In the automotive industry, LFT-PP (Long Fiberglass PP) is used in car hoods, instrument panel frames, battery trays, seat frames, car front-end modules, bumpers, luggage racks, spare tire trays, fenders, fan blades, engine chassis, roof racks, etc.. LCF V& SCF In contrast to LFT, SFT (Short fibre reinforced thermoplastics), the biggest difference in their appearance is the difference in the length of the particles and fibers: SFT Particle length: 1-3 mm Length of reinforcing fibers: 0.2 to 0.6 mm LFT Particle length: 6 to 25 mm Reinforcing fiber length: 6 to 25 mm Applications The earliest and most mature application of LFT-PP is in automotive parts. Due to its excellent performance and cost-effectiveness, LFT-PP is increasingly being used in other fields such as instruments, chemical equipment, power tools, gardening tools and so on. e.g. Replacement of staple fiber PA6-GF30 with LFT PP-GF50 No water absorption, higher dimensional stability No change in mechanical properties due to moisture absorption Related materials                        PA6-LCF                                    PPA-LCF                                    TPU-LCF Frequently asked questions Q. Are there any special process requirements of long carbon fiber for the injection molding products? A. We must consider the requirements of long carbon fiber for the injection molding machine screw nozzle, mold structure and injection molding process. Long carbon fiber is a relatively high cost material, and need to evaluate the cost performance problem in the selection process. Q. What are the advantages of long carbon fiber materials? A.  The thermoplastic LFT long carbon fiber material has high rigidity, good impact strength, low warpage, low shrinkage, electrical conductively and electrostatic properties, and its mechanical properties are better than glass fiber series. Long carbon fiber has the characteristics of lighter and more convenient processing to replace metal products. Q. The cost of long fiber products is higher. Does it has a high recycling value? A. The thermoplastic LFT long fiber material can be recycled and reused very well.

Long Carbon Fiber In recent years, due to the growing demand for lightweight in various industries around the world (automotive, aerospace, military, building and civil engineering, etc.), and the increasingly strict requirements for the use of environmentally friendly and sustainable materials, the use of fiber reinforced thermoplastic composites in various industries has been increasing. Especially for carbon fiber reinforced composites, there is still a high recycling value after the products are discarded after completing their life cycle, and through effective recycling technology and methods, the cost of carbon fiber reinforced composites can be significantly reduced. The recovery method of fiber reinforced thermoplastic composites is closely related to the shape and forming method of fiber reinforced in resin. Take carbon fiber reinforced thermoplastic composites as an example. The reinforced forms of carbon fiber mainly include short fiber reinforced, long fiber reinforced and continuous fiber reinforced, and the main preparation method is melt forming. For thermoplastic resins with high melting point, such as polyetherimide (PEI) and polyetherether ketone (PEEK), solvent forming can be adopted. Due to the linear molecular structure of thermoplastic resin, it is easy to transform from solid state to liquid state at high temperature. Therefore, thermoplastic composite materials can be recycled by remelting and reshaping method, which is more recyclable than thermosetting resin matrix composite materials. PP-LCF datasheet Application Our materails all can be recycled At present, more and more companies are developing recycling methods for fiber reinforced thermoplastic composites. For example, the 2014 Chevrolet Corvette uses composite materials containing recycled carbon fiber in 21 body panel components, including doors, boot LIDS, side coops and fenders. Ford Motor Company has used recycled long carbon fiber and polypropylene (LCF/PP) composites to replace the original ASA engineering plastic as the rigid part of the A-pillar bracket in its 2018 Explorer sport utility SUV. About LFT-G Xiamen LFT composite plastic Co., Ltd. is a brand-name company that focuses on LFR&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm length. The company's long-fiber continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification, and the products have obtained lots of national trademarks and patents. In particular, the carbon fiber LFT series produced by our company has broken the technical blockade of foreign countries. For domestic: automotive, military parts, firearms, aerospace, new energy, medical equipment, electric wind energy, sports equipment and other fields require high-performance thermoplastic special engineering plastics. And other new technology innovation industries provide product and technical support.

PP material Polypropylene fiber has remarkable performance. Compared with other fibers, polypropylene fiber has the lightest, warmest and most hydrophobic fiber properties. The density of polypropylene fiber is only 0.91g/cm3, which is the smallest among the five synthetic fibers and about 34% lighter than polyester fiber; the insulation rate of polypropylene fiber is 36.49%, which is the highest among the five synthetic fibers and 1.7 times that of polyester; the standard moisture regain rate of polypropylene fiber is almost zero, and the hydrophobic and moisture-conducting properties are the best. At the same time, polypropylene fiber has good acid and alkali resistance and heat aging properties. PP-LGF reinofrced material Long carbon fiber reinforced composites can solve your problems when other methods of reinforced plastics do not provide the performance you need or if you want to replace metal with plastic. Long carbon fiber reinforced composites offer significant weight savings and provide optimum strength and stiffness properties in reinforced thermoplastics. The excellent mechanical properties of long carbon fiber reinforced composites make it an ideal replacement for metals. Combined with the design and manufacturing advantages of injection molded thermoplastics, long carbon fiber composites simplify the re-imagining of components and equipment with demanding performance requirements. Its widespread use in aerospace and other advanced industries make it and a "high-tech" perception of consumers - you can use it to market products and create differentiation from competitors.  Datasheet of PP-LCF Injection molding Aplication of PP-LCF More suitable for large parts and structural parts. Other application fields you can contact us for technical supports. Test 1. Heat Deflection Temperature Testing 2. Vicat Softening Temperature Testing 3. Tensile Testing 4. Flexural Strength Testing 5. Elongation Testing 6. Density Testing 7. Melt Flow Rate Testing 8. Impact Strength Testing. 9. Etc. Production process 1. The original carbon fiber is physically and chemically treated to remove impurities, improve surface activity, and enhance the mechanical properties and durability of the prepreg. 2. Add resin, curing agent, additives, etc. to form a formula to improve fluidity, hardness, and temperature stability. 3. The pretreated carbon fiber is placed on the machine and compounded with resin. 4. The machine solidifies the words and the two are fully bonded. 5. Cut into 5mm-24mm particles according to the needs of manufactured products。 Certification 1. Quality Management System ISO9001/16949 Certification 2. National Laboratory Accreditation Certificate 3. Modified Plastics Innovation Enterprise 4. Honorary Certificate 5. Heavy metal REACH & ROHS testing Frequently asked questions Q. What are the advantages of long carbon fiber materials? A.  Thermoplastic LFT long carbon fiber material has high rigidity, good impact strength, low warpage, low shrinkage, electrical conductivity and electrostatic properties, and its mechanical properties are better than glass fiber series. Long carbon fiber has the characteristics of lighter and more convenient processing to replace metal products. Q. Are there any special process requirements of long carbon fiber injection molding products? A. We must consider the requirements of long carbon fiber for the injection molding machine screw nozzle, mold structure and injection molding process. Long carbon fiber is a relatively high cost material, and need to evaluate the cost performance problem in the selection process. Q. The cost of long fiber products is higher. Does it has a high recycling value? A. The thermoplastic LFT long fiber material can be recycled and reused very well

glass reinforced PP Polypropylene materials polymer long glass fiber 30% injection for car parts,washing machine parts.

Product name: LFT Polypropylene Long Carbon Fiber Polymer For Lightweight Plastic Parts Certificated:FDA,SGS,IATF 16949, and so on. Appearance:Black color and length about 12mm

What is Long carbon fiber (LCF) Carbon fiber was first used in aviation, military and other fields, and later was cited in the production of racing car parts. In recent years, it began to come into the consumer market, and is also one of the materials that international manufacturers are keen on. Carbon fiber composite materials are characterized by very light, rigid, and can withstand the same pressure as steel, the cost is higher. However, the material is more durable and has a high recycling value, so it can save costs to a certain extent. Carbon fiber composites include carbon fiber powders, short fibers, long fibers, and long fiber reinforced composites. Long carbon fiber composites have better mechanical properties than short carbon fiber composites, but there are certain requirements for the injection molding machine and mold of the product. Carbon fiber has excellent mechanical properties and chemical stability, lower density than aluminum, higher strength than steel, is the highest specific strength and highest specific modulus among the high-performance fibers that have been produced in large quantities, and has the characteristics of low density, corrosion resistance, high temperature resistance, friction resistance, fatigue resistance, high electrical and thermal conductivity, low coefficient of thermal and wet expansion, etc. It is an important strategic material for the development of national defense and national economy. The characteristics of corrosion resistance, high temperature resistance and low coefficient of expansion make it an alternative material to metal materials in harsh environments; the electrical and thermal conductivity properties expand its application in the field of communications and electronics; as the highest specific strength (strength to density) and highest specific stiffness (modulus to density) among the high-performance fibers currently in mass production, carbon fiber is an important material for aerospace, wind power blades, new energy vehicles, transportation, sports and leisure, etc, Carbon fiber is an ideal material for aerospace, wind power blades, new energy vehicles, transportation, sports and leisure, and other fields with light weight needs. Xiamen LGT-G LCF compounds have the following appearance: Flat grain, very light weight, shows flawless finish, no floating fibers, bubbles, etc. The color is natural black and the length is around 6 to 25 mm. The application of PP filling long carbon fiber compounds Datasheet for reference Homo-PP & Copo-PP PP is divided into homopolymer PP and copolymer PP according to the different types of monomers involved in polymerization. Homopolymer PP is made by polymerization of propylene monomer only, and there is only one kind of link in the polymer molecular chain, with high crystallinity and good mechanical properties and heat resistance. Copolymerized PP is mainly made of propylene monomer and ethylene monomer, and there are ethylene links in addition to propylene links in the polymer molecular chain, which has high impact resistance. HPP composites and CPP composites, both of them are available for us. Details Number Color Length Package Sample MOQ Port of Loading Delivery time HPP-NA-LCF Natural color, or customized 6-25mm 20kg/bag Available 20kg Xiamen Port 7-15 days after shipment  Certifications Test Xiamen LFT composite plastic CO., Ltd. Xiamen LFT composite plastic Co., Ltd. is a brand-name company that focuses on LFT&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm length. The company's long-fiber continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification, and the products have obtained lots of national trademarks and patents. Please contact Ms. Wallis for more information. Email: sale02@lfrtplastic.com Whatsapp: (+86) 13950095727

long carbon fiber polypropylene injection mold for lightweight auto parts

Long glass fiber reinforcement thermoplastic polypropylene resin

recycle and virgin long carbon fiber pp 94-V0 granules

PP material Polypropylene, PP for short, is a polymer of propylene by adding polymerization. White waxy material, transparent and light in appearance. Polypropylene is a thermoplastic synthetic resin with excellent properties. It is a colorless translucent thermoplastic lightweight general plastic with chemical resistance, heat resistance, electrical insulation, high strength mechanical properties and good high wear-resisting machining properties. PP-LGF material PP plus glass fiber is by adding glass fiber reinforced PP material, due to the addition of glass fiber, limited the mutual movement between polymer chains of PP plastic, therefore, the shrinkage rate of glass fiber reinforced PP (PP plus glass fiber) decreases, rigidity, impact resistance, tensile strength, compression strength, bending strength and flame retardant are improved. The mechanical properties of PP plus glass fiber specifically, tensile strength reached 65MPa--90MPa, bending strength reached 70MPa--20MPa, bending modulus reached 3000MPa--4500MPa, such mechanical strength can be completely comparable with ABS and enhanced ABS products, and more heat resistant. Generally, the heat resistance temperature of ABS and reinforced ABS is between 80℃--98℃, and the heat resistance temperature of glass fiber reinforced PP material can reach 135℃--145℃, and even 150 degrees can withstand more than 1000 hours. Compared with SGF(Short Glass Fiber) TDS for reference only Application of PP-Long glass fiber PP filling long glass fiber material, can be used to make refrigerators, air conditioning and other refrigeration machines in the axial flow fan and fan. In addition, it can also be used to manufacture the inner drum of high speed washing machine, wave wheel, belt wheel to adapt to its high mechanical performance requirements, used for rice cooker base and handle, electronic microwave oven and other places with high temperature resistance requirements, generally speaking, most glass fiber reinforced PP material is used in the structural parts of the product, is a kind of structural engineering materials. Cases Washing machine parts Automobile front end parts Scooter parts Frequently asked questions 1. Does long glass fiber injection have special requirements for injection molding machines and molds? A. There are certainly requirements. Especially from the product design structure, as well as the injection molding machine screw nozzle and mold structure injection molding process must consider the requirements of long fiber. 2. After long glass fiber reinforced, glass fiber can enter the surface of the plastic product during injection molding process, so that the surface of the product become rough and floating fiber. How to make the surface of the material smoothly? A. During injection molding process need to ensure that the plastic particles are well plasticized and dispersed, also ensure that the drying of plastic particles have no moisture removal, mold temperature adjustment to the appropriate temperature, mold surface is polished in place. 3. Can products with appearance requirements be made of long-fiber materials? A. The main feature of LFT-G thermoplastic long glass fiber and long carbon is to show the mechanical properties. If the customer has bright or other requirements for the appearance of the product, it needs to be evaluated in combination with specific products,  

PP material PP is a polymer made of propylene as monomer by coordination polymerization, and is one of the five major general-purpose plastics PE, PP, PVC, PS and ABS. 1. colorless, tasteless, five toxic, unadded PP material compounded with FDA and other food-grade material requirements; 2. due to the crystalline nature of PP, the original color milky white translucent, better transparency than PE; 3. low specific gravity of 0.9, almost one of the lightest plastics than water; 4. good toughness, especially repeated resistance to bending ability, commonly known as 100 fold rubber; 5. better heat resistance than PE, which can reach up to 120°C; 6. good resistance to hydrolysis and can be sterilized by high temperature steam 7. good chemical resistance, especially acid resistance, can be due to the storage of concentrated sulfuric acid containers; 8. outdoor use is susceptible to light, ultraviolet light and other aging. Modified PP material PP material by filling carbon fiber can increase the rigidity and modulus of PP material, reduce the material deformation caused by shrinkage, but at the same time the material toughness decreases. By adding anti-UV agent, anti-aging agent can improve the outdoor use performance of PP, and adding flame retardant material can improve the flame retardant performance of PP. TDS for reference only SGF VS LGF Long carbon fiber specification Application Product processing We will offer you 1. LFT&LFRT material technical parameters and leading edge design 2. Mold front design and recommendations 3. Provide technical support such as injection molding and extrusion molding

Long Carbon Fiber In recent years, due to the growing demand for lightweight in various industries around the world (automotive, aerospace, military, building and civil engineering, etc.), and the increasingly strict requirements for the use of environmentally friendly and sustainable materials, the use of fiber reinforced thermoplastic composites in various industries has been increasing. Especially for carbon fiber reinforced composites, there is still a high recycling value after the products are discarded after completing their life cycle, and through effective recycling technology and methods, the cost of carbon fiber reinforced composites can be significantly reduced. The recovery method of fiber reinforced thermoplastic composites is closely related to the shape and forming method of fiber reinforced in resin. Take carbon fiber reinforced thermoplastic composites as an example. The reinforced forms of carbon fiber mainly include short fiber reinforced, long fiber reinforced and continuous fiber reinforced, and the main preparation method is melt forming. For thermoplastic resins with high melting point, such as polyetherimide (PEI) and polyetherether ketone (PEEK), solvent forming can be adopted. Due to the linear molecular structure of thermoplastic resin, it is easy to transform from solid state to liquid state at high temperature. Therefore, thermoplastic composite materials can be recycled by remelting and reshaping method, which is more recyclable than thermosetting resin matrix composite materials. PP-LCF datasheet Application Our materails all can be recycled At present, more and more companies are developing recycling methods for fiber reinforced thermoplastic composites. For example, the 2014 Chevrolet Corvette uses composite materials containing recycled carbon fiber in 21 body panel components, including doors, boot LIDS, side coops and fenders. Ford Motor Company has used recycled long carbon fiber and polypropylene (LCF/PP) composites to replace the original ASA engineering plastic as the rigid part of the A-pillar bracket in its 2018 Explorer sport utility SUV. About LFT-G Xiamen LFT composite plastic Co., Ltd. is a brand-name company that focuses on LFR&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm length. The company's long-fiber continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification, and the products have obtained lots of national trademarks and patents. In particular, the carbon fiber LFT series produced by our company has broken the technical blockade of foreign countries. For domestic: automotive, military parts, firearms, aerospace, new energy, medical equipment, electric wind energy, sports equipment and other fields require high-performance thermoplastic special engineering plastics. And other new technology innovation industries provide product and technical support.