long carbon fiber polypropylene injection mold for lightweight auto parts

Product name: LFT Polypropylene Long Carbon Fiber Polymer For Lightweight Plastic Parts Certificated:FDA,SGS,IATF 16949, and so on. Appearance:Black color and length about 12mm

PP material Polypropylene fiber has remarkable performance. Compared with other fibers, polypropylene fiber has the lightest, warmest and most hydrophobic fiber properties. The density of polypropylene fiber is only 0.91g/cm3, which is the smallest among the five synthetic fibers and about 34% lighter than polyester fiber; the insulation rate of polypropylene fiber is 36.49%, which is the highest among the five synthetic fibers and 1.7 times that of polyester; the standard moisture regain rate of polypropylene fiber is almost zero, and the hydrophobic and moisture-conducting properties are the best. At the same time, polypropylene fiber has good acid and alkali resistance and heat aging properties. PP-LGF reinofrced material Long carbon fiber reinforced composites can solve your problems when other methods of reinforced plastics do not provide the performance you need or if you want to replace metal with plastic. Long carbon fiber reinforced composites offer significant weight savings and provide optimum strength and stiffness properties in reinforced thermoplastics. The excellent mechanical properties of long carbon fiber reinforced composites make it an ideal replacement for metals. Combined with the design and manufacturing advantages of injection molded thermoplastics, long carbon fiber composites simplify the re-imagining of components and equipment with demanding performance requirements. Its widespread use in aerospace and other advanced industries make it and a "high-tech" perception of consumers - you can use it to market products and create differentiation from competitors.  Datasheet of PP-LCF Injection molding Aplication of PP-LCF More suitable for large parts and structural parts. Other application fields you can contact us for technical supports. Test 1. Heat Deflection Temperature Testing 2. Vicat Softening Temperature Testing 3. Tensile Testing 4. Flexural Strength Testing 5. Elongation Testing 6. Density Testing 7. Melt Flow Rate Testing 8. Impact Strength Testing. 9. Etc. Production process 1. The original carbon fiber is physically and chemically treated to remove impurities, improve surface activity, and enhance the mechanical properties and durability of the prepreg. 2. Add resin, curing agent, additives, etc. to form a formula to improve fluidity, hardness, and temperature stability. 3. The pretreated carbon fiber is placed on the machine and compounded with resin. 4. The machine solidifies the words and the two are fully bonded. 5. Cut into 5mm-24mm particles according to the needs of manufactured products。 Certification 1. Quality Management System ISO9001/16949 Certification 2. National Laboratory Accreditation Certificate 3. Modified Plastics Innovation Enterprise 4. Honorary Certificate 5. Heavy metal REACH & ROHS testing Frequently asked questions Q. What are the advantages of long carbon fiber materials? A.  Thermoplastic LFT long carbon fiber material has high rigidity, good impact strength, low warpage, low shrinkage, electrical conductivity and electrostatic properties, and its mechanical properties are better than glass fiber series. Long carbon fiber has the characteristics of lighter and more convenient processing to replace metal products. Q. Are there any special process requirements of long carbon fiber injection molding products? A. We must consider the requirements of long carbon fiber for the injection molding machine screw nozzle, mold structure and injection molding process. Long carbon fiber is a relatively high cost material, and need to evaluate the cost performance problem in the selection process. Q. The cost of long fiber products is higher. Does it has a high recycling value? A. The thermoplastic LFT long fiber material can be recycled and reused very well

Long Carbon Fiber In recent years, due to the growing demand for lightweight in various industries around the world (automotive, aerospace, military, building and civil engineering, etc.), and the increasingly strict requirements for the use of environmentally friendly and sustainable materials, the use of fiber reinforced thermoplastic composites in various industries has been increasing. Especially for carbon fiber reinforced composites, there is still a high recycling value after the products are discarded after completing their life cycle, and through effective recycling technology and methods, the cost of carbon fiber reinforced composites can be significantly reduced. The recovery method of fiber reinforced thermoplastic composites is closely related to the shape and forming method of fiber reinforced in resin. Take carbon fiber reinforced thermoplastic composites as an example. The reinforced forms of carbon fiber mainly include short fiber reinforced, long fiber reinforced and continuous fiber reinforced, and the main preparation method is melt forming. For thermoplastic resins with high melting point, such as polyetherimide (PEI) and polyetherether ketone (PEEK), solvent forming can be adopted. Due to the linear molecular structure of thermoplastic resin, it is easy to transform from solid state to liquid state at high temperature. Therefore, thermoplastic composite materials can be recycled by remelting and reshaping method, which is more recyclable than thermosetting resin matrix composite materials. PP-LCF datasheet Application Our materails all can be recycled At present, more and more companies are developing recycling methods for fiber reinforced thermoplastic composites. For example, the 2014 Chevrolet Corvette uses composite materials containing recycled carbon fiber in 21 body panel components, including doors, boot LIDS, side coops and fenders. Ford Motor Company has used recycled long carbon fiber and polypropylene (LCF/PP) composites to replace the original ASA engineering plastic as the rigid part of the A-pillar bracket in its 2018 Explorer sport utility SUV. About LFT-G Xiamen LFT composite plastic Co., Ltd. is a brand-name company that focuses on LFR&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm length. The company's long-fiber continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification, and the products have obtained lots of national trademarks and patents. In particular, the carbon fiber LFT series produced by our company has broken the technical blockade of foreign countries. For domestic: automotive, military parts, firearms, aerospace, new energy, medical equipment, electric wind energy, sports equipment and other fields require high-performance thermoplastic special engineering plastics. And other new technology innovation industries provide product and technical support.

What is the Homo PP? Homopolymerized PP plastics are made by polymerizing a single propylene monomer and do not contain ethylene monomer in the molecular chain. Homopolymerized polypropylene pp plastic has the advantage of better strength. Disadvantages are poor impact resistance (more brittle), poor toughness, poor dimensional stability, easy aging, and poor long-term heat stability performance.  PP as a thermoplastic polymer began commercial production in 1957, is the first of the regulated stand-alone polymers. Its historical significance is further reflected in the fact that it has been the fastest growing major thermoplastic and has a very wide range of applications within the thermoplastic field, especially in fiber and filament, film extrusion, and injection molding processes. HPP-LCF Long carbon fiber reinforced composites offer significant weight savings and provide optimum strength and stiffness properties in reinforced thermoplastics. The excellent mechanical properties of long carbon fiber reinforced composites make it an ideal replacement for metals. Combined with the design and manufacturing advantages of injection molded thermoplastics, long carbon fiber composites simplify the re-imagining of components and equipment with demanding performance requirements. Its widespread use in aerospace and other advanced industries makes it a  "high-tech" perception of consumers - you can use it to market products and create differentiation from competitors. Application You can contact us for more detailed information about application Datasheet for your reference Short fiber VS Long fiber Long carbon fiber Xiamen LFT composite plastic Co., Ltd Xiamen LFT composite plastic Co., Ltd is a brand-name company that focuses on LFT&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm in length. The company's continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification,  and the products have obtained lots of national trademarks and patents.

Long Carbon Fiber Reinforced Polymer (LCFRP) is composed of carbon fiber as the reinforcement material and resin as the matrix material

Long Carbon Fiber In recent years, due to the growing demand for lightweight in various industries around the world (automotive, aerospace, military, building and civil engineering, etc.), and the increasingly strict requirements for the use of environmentally friendly and sustainable materials, the use of fiber reinforced thermoplastic composites in various industries has been increasing. Especially for carbon fiber reinforced composites, there is still a high recycling value after the products are discarded after completing their life cycle, and through effective recycling technology and methods, the cost of carbon fiber reinforced composites can be significantly reduced. The recovery method of fiber reinforced thermoplastic composites is closely related to the shape and forming method of fiber reinforced in resin. Take carbon fiber reinforced thermoplastic composites as an example. The reinforced forms of carbon fiber mainly include short fiber reinforced, long fiber reinforced and continuous fiber reinforced, and the main preparation method is melt forming. For thermoplastic resins with high melting point, such as polyetherimide (PEI) and polyetherether ketone (PEEK), solvent forming can be adopted. Due to the linear molecular structure of thermoplastic resin, it is easy to transform from solid state to liquid state at high temperature. Therefore, thermoplastic composite materials can be recycled by remelting and reshaping method, which is more recyclable than thermosetting resin matrix composite materials. PP-LCF datasheet Application Our materails all can be recycled At present, more and more companies are developing recycling methods for fiber reinforced thermoplastic composites. For example, the 2014 Chevrolet Corvette uses composite materials containing recycled carbon fiber in 21 body panel components, including doors, boot LIDS, side coops and fenders. Ford Motor Company has used recycled long carbon fiber and polypropylene (LCF/PP) composites to replace the original ASA engineering plastic as the rigid part of the A-pillar bracket in its 2018 Explorer sport utility SUV. About LFT-G Xiamen LFT composite plastic Co., Ltd. is a brand-name company that focuses on LFR&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm length. The company's long-fiber continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification, and the products have obtained lots of national trademarks and patents. In particular, the carbon fiber LFT series produced by our company has broken the technical blockade of foreign countries. For domestic: automotive, military parts, firearms, aerospace, new energy, medical equipment, electric wind energy, sports equipment and other fields require high-performance thermoplastic special engineering plastics. And other new technology innovation industries provide product and technical support.

Long Carbon Fiber In recent years, due to the growing demand for lightweight in various industries around the world (automotive, aerospace, military, building and civil engineering, etc.), and the increasingly strict requirements for the use of environmentally friendly and sustainable materials, the use of fiber reinforced thermoplastic composites in various industries has been increasing. Especially for carbon fiber reinforced composites, there is still a high recycling value after the products are discarded after completing their life cycle, and through effective recycling technology and methods, the cost of carbon fiber reinforced composites can be significantly reduced. The recovery method of fiber reinforced thermoplastic composites is closely related to the shape and forming method of fiber reinforced in resin. Take carbon fiber reinforced thermoplastic composites as an example. The reinforced forms of carbon fiber mainly include short fiber reinforced, long fiber reinforced and continuous fiber reinforced, and the main preparation method is melt forming. For thermoplastic resins with high melting point, such as polyetherimide (PEI) and polyetherether ketone (PEEK), solvent forming can be adopted. Due to the linear molecular structure of thermoplastic resin, it is easy to transform from solid state to liquid state at high temperature. Therefore, thermoplastic composite materials can be recycled by remelting and reshaping method, which is more recyclable than thermosetting resin matrix composite materials. PP-LCF datasheet Application Our materails all can be recycled At present, more and more companies are developing recycling methods for fiber reinforced thermoplastic composites. For example, the 2014 Chevrolet Corvette uses composite materials containing recycled carbon fiber in 21 body panel components, including doors, boot LIDS, side coops and fenders. Ford Motor Company has used recycled long carbon fiber and polypropylene (LCF/PP) composites to replace the original ASA engineering plastic as the rigid part of the A-pillar bracket in its 2018 Explorer sport utility SUV. About LFT-G Xiamen LFT composite plastic Co., Ltd. is a brand-name company that focuses on LFR&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm length. The company's long-fiber continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification, and the products have obtained lots of national trademarks and patents. In particular, the carbon fiber LFT series produced by our company has broken the technical blockade of foreign countries. For domestic: automotive, military parts, firearms, aerospace, new energy, medical equipment, electric wind energy, sports equipment and other fields require high-performance thermoplastic special engineering plastics. And other new technology innovation industries provide product and technical support.

PP-LCF composites Polypropylene is a low-cost, excellent performance, widely used polymer materials, through the carbon fiber reinforced, can improve the strength, heat distortion temperature and dimensional stability of polypropylene materials, expanding the application of polypropylene materials, widely used in electronic and electrical appliances, automotive, construction and other fields. Especially in the automotive field, with the development of new energy vehicles and in the trend of automotive lightweight, carbon fiber reinforced materials in the automotive field is more and more widely used. Characteristics of long carbon fiber reinforced polypropylene materials Higher mechanical properties Simple production, easy molding, low warpage Lower density, lightweight, can replace steel with plastic Application The modified polypropylene material reinforced by carbon fiber has a series of advantages such as light weight, high modulus, high specific strength, low coefficient of thermal expansion, high temperature resistance, thermal shock resistance, corrosion resistance, good vibration absorption and so on, and it can be applied to automobile sub-instrument assembly and other automobile parts. Car Tool Kit Automotive front-end components More application fields, please contact us for more technical advice. Frequently asked questions 1. What are the types of thermoplastic carbon fiber composites? Carbon fiber thermoplastic composites are composites with carbon fiber as reinforcing material and thermoplastic resin as matrix. From the reinforcement of carbon fiber, it can be divided into long-cut carbon fiber (LCF)-reinforced thermoplastic composites, short-cut carbon fiber (SCF)-reinforced thermoplastic composites and continuous carbon fiber (CCF)-reinforced thermoplastic composites. Long-cut carbon fiber and short-cut carbon fiber mainly refers to the application length of carbon fiber materials, there is no strict fixed distinction between the two, generally between a few millimeters to a few centimeters, the more common specifications are 6mm, 12mm, 20mm, 30mm, 50mm. Carbon fiber thermoplastic composites can also be classified according to the thermoplastic resin, there are many common thermoplastic resins, such as PE, PP, PVC, etc., but the thermoplastic resin composites reinforced with carbon fibers are mostly used in aerospace, precision equipment, and other demanding working environments, so the carbon fiber thermoplastic composites are more commonly used in the form of polyetheretherketone (PEEK), PPS, polyimide ( Therefore, carbon fiber thermoplastic composites more often use polyether ether ketone (PEEK), PPS, polyimide (PI), polyetherimide (PAI) and other high-end thermoplastic resins as the matrix, to achieve the optimization of the material performance through the way of "strong alliance". 2. How do thermoplastic carbon fiber composites achieve low cost and environmental protection? Thermoplastic carbon fiber composites are used to make parts for high-end machinery, and they have excellent machinability, vacuum forming, stamping mold plasticity and bending processability, etc. Moreover, as long as the material reaches a certain temperature again, it can be remolded, which is recyclable and environmentally friendly in terms of the characteristics of the material itself. For example, Teijin Japan has been able to design a recycling process in the process according to the special needs, and the punched thermoplastic carbon fiber composite material trimmings are shredded, injection molded, and made into recycled materials, which can be used to make small products or injection molded nuts and studs on the carbon fiber prototype parts. This method can reduce the loss of raw materials to a greater extent, improve the use of thermoplastic carbon fiber composite materials, reduce the overall cost, so as to achieve the purpose of environmental protection. Production process of thermoplastic carbon fiber products In addition, thermoplastic carbon fiber composites, compared with thermoset carbon fiber composites, can shorten the molding cycle time due to its special process characteristics, which can further cut down the production cost in terms of production efficiency. 3. Are thermoplastic carbon fiber composites only suitable for injection molding? From the process point of view, injection molding and compression molding compared to a higher degree of automation, the raw material does not contact with the outside world, so the product appearance quality is guaranteed, there will be no black spots, impurities, uneven color and other issues, the mechanical properties of the product, dimensional stability and precision is relatively higher. At present, Toray, Japan, these carbon fiber giants in the application of carbon fiber reinforced thermoplastic composite materials, the main use of injection molding method, and this method is suitable for the production of complex shaped parts and mass production. Com...

PP-LCF reinforced plastic With the development of new energy vehicles and in the trend of automotive lightweighting, carbon fiber reinforced materials are more and more widely used in the automotive field, especially carbon fiber reinforced PP materials. The modified PP reinforced by carbon fiber has a series of advantages such as light weight, high modulus, high specific strength, low coefficient of thermal expansion, high temperature resistance, heat and impact resistance, corrosion resistance, good vibration absorption, etc., which can be applied to automotive parts such as sub-instrument assembly. While composites may be more expensive to manufacture than standard metals or non-reinforced plastics, their extended life, higher fuel efficiency and lower manufacturing costs can offset the initial cost over the life of the product, making carbon fiber a viable alternative. Advanced composites outperform metals: Compared to traditional materials such as aluminum and metals, carbon fiber composites offer a high-performance solution for producing lighter weight, stronger structural components. Application for reference Projects our customers used to test The difference between LCF and SCF Short fiber-reinforced thermoplastic materials: fiber retention length <1M. Long fiber-reinforced thermoplastic materials: fiber retention length 6~25MM. The longer the length of carbon fiber retained, the better the mechanical properties. Uneven distribution of fibers in the cross section of short fiber particles. The arrangement of the particle cross-section of long fibers is orderly, so the overall structure is strong, so the hardness is definitely better than that of short fiber discs. Other materials you may wonder                          PA6-LCF                                 PA66-LCF                                 PEEK-LCF                                                             About us Xiamen LFT composite plastic Co., Ltd. is a brand-name company that focuses on LFT&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm length. The company's long-fiber continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification, and the products have obtained lots of national trademarks and patents. Contact us if you need LFT-G® PP LCF material

PP material Polypropylene fiber has remarkable performance. Compared with other fibers, polypropylene fiber has the lightest, warmest and most hydrophobic fiber properties. The density of polypropylene fiber is only 0.91g/cm3, which is the smallest among the five synthetic fibers and about 34% lighter than polyester fiber; the insulation rate of polypropylene fiber is 36.49%, which is the highest among the five synthetic fibers and 1.7 times that of polyester; the standard moisture regain rate of polypropylene fiber is almost zero, and the hydrophobic and moisture-conducting properties are the best. At the same time, polypropylene fiber has good acid and alkali resistance and heat aging properties. PP-LGF reinofrced material Long carbon fiber reinforced composites can solve your problems when other methods of reinforced plastics do not provide the performance you need or if you want to replace metal with plastic. Long carbon fiber reinforced composites offer significant weight savings and provide optimum strength and stiffness properties in reinforced thermoplastics. The excellent mechanical properties of long carbon fiber reinforced composites make it an ideal replacement for metals. Combined with the design and manufacturing advantages of injection molded thermoplastics, long carbon fiber composites simplify the re-imagining of components and equipment with demanding performance requirements. Its widespread use in aerospace and other advanced industries make it and a "high-tech" perception of consumers - you can use it to market products and create differentiation from competitors.  Datasheet of PP-LCF Injection molding Aplication of PP-LCF More suitable for large parts and structural parts. Other application fields you can contact us for technical supports. Test 1. Heat Deflection Temperature Testing 2. Vicat Softening Temperature Testing 3. Tensile Testing 4. Flexural Strength Testing 5. Elongation Testing 6. Density Testing 7. Melt Flow Rate Testing 8. Impact Strength Testing. 9. Etc. Production process 1. The original carbon fiber is physically and chemically treated to remove impurities, improve surface activity, and enhance the mechanical properties and durability of the prepreg. 2. Add resin, curing agent, additives, etc. to form a formula to improve fluidity, hardness, and temperature stability. 3. The pretreated carbon fiber is placed on the machine and compounded with resin. 4. The machine solidifies the words and the two are fully bonded. 5. Cut into 5mm-24mm particles according to the needs of manufactured products。 Certification 1. Quality Management System ISO9001/16949 Certification 2. National Laboratory Accreditation Certificate 3. Modified Plastics Innovation Enterprise 4. Honorary Certificate 5. Heavy metal REACH & ROHS testing Frequently asked questions Q. What are the advantages of long carbon fiber materials? A.  Thermoplastic LFT long carbon fiber material has high rigidity, good impact strength, low warpage, low shrinkage, electrical conductivity and electrostatic properties, and its mechanical properties are better than glass fiber series. Long carbon fiber has the characteristics of lighter and more convenient processing to replace metal products. Q. Are there any special process requirements of long carbon fiber injection molding products? A. We must consider the requirements of long carbon fiber for the injection molding machine screw nozzle, mold structure and injection molding process. Long carbon fiber is a relatively high cost material, and need to evaluate the cost performance problem in the selection process. Q. The cost of long fiber products is higher. Does it has a high recycling value? A. The thermoplastic LFT long fiber material can be recycled and reused very well

What is the Homo PP? Homopolymerized PP plastics are made by polymerizing a single propylene monomer and do not contain ethylene monomer in the molecular chain. Homopolymerized polypropylene pp plastic has the advantage of better strength. Disadvantages are poor impact resistance (more brittle), poor toughness, poor dimensional stability, easy aging, and poor long-term heat stability performance.  PP as a thermoplastic polymer began commercial production in 1957, is the first of the regulated stand-alone polymers. Its historical significance is further reflected in the fact that it has been the fastest growing major thermoplastic and has a very wide range of applications within the thermoplastic field, especially in fiber and filament, film extrusion, and injection molding processes. HPP-LCF Long carbon fiber reinforced composites offer significant weight savings and provide optimum strength and stiffness properties in reinforced thermoplastics. The excellent mechanical properties of long carbon fiber reinforced composites make it an ideal replacement for metals. Combined with the design and manufacturing advantages of injection molded thermoplastics, long carbon fiber composites simplify the re-imagining of components and equipment with demanding performance requirements. Its widespread use in aerospace and other advanced industries makes it a  "high-tech" perception of consumers - you can use it to market products and create differentiation from competitors. Application You can contact us for more detailed information about application Datasheet for your reference Long carbon fiber Xiamen LFT composite plastic Co., Ltd Xiamen LFT composite plastic Co., Ltd is a brand-name company that focuses on LFT&LFRT. Long Glass Fiber Series (LGF) & Long Carbon Fiber Series (LCF). The company's thermoplastic LFT can be used for LFT-G injection molding and extrusion, and can also be used for LFT-D molding. It can be produced according to customer requirements: 5~25mm in length. The company's continuous infiltration reinforced thermoplastics have passed ISO9001&16949 system certification,  and the products have obtained lots of national trademarks and patents.